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Wear Sensors

Get the full overview of 2Censor’s probe family, pipe and liner installation methods, sensing resolution, dashboards, and integration options.

2Censor Probe — Pipe & Mill Liner Wear Monitoring
2Censor’s sacrificial, wireless wear sensors track abrasive loss with millimetre-level resolution and stream alerts to secure dashboards, so you see wear as it happens and schedule maintenance before leaks or liner breakthroughs. The probe format suits slurry and tailings pipelines, while liner-ready variants integrate into mill wear packages for continuous, real-time condition monitoring. 

For pipeline wear, the 2C-Probe is installed through the pipe wall into the flow, measures wall loss with ~1 mm steps, and reports wirelessly, no manual UT rounds, no guesswork between inspections. The sacrificial element is designed to wear with the asset, giving a direct read on remaining life for slurry and tailings lines.

For mill lining, 2Censor’s liner-integrated options (2C-Mill and 2C-Strip) embed sensor tracks into OEM liners or wear plates/tiles, using liner bolts or slim strips, to provide 24/7 liner thickness data during SAG/Ball mill operation. That live profile supports smarter relines, fewer unplanned stops, and tighter housekeeping. 

Engineered for predictive maintenance and uptime, the 2Censor Probe family gives you continuous, mm-resolution wear data across pipes, plates, tiles, and liners, so change-outs are planned, not panicked.

Why Choose 2Censor Probe?
– Millimetre-level resolution with wireless reporting delivers early, unmissable wear alerts.
– Two proven deployment modes: 2C-Probe for slurry/tailings pipelines; 2C-Mill / 2C-Strip for SAG/Ball mills and wear plates.
– Sacrificial sensor element wears with the asset; compact installation approach is designed to “become part of the liner” in plate/tile applications.
– Private dashboards over low-power, secure wireless networks—simple to scale across sites and assets.
– Proven in abrasive services from pipelines to mill liners; case studies available for mining applications.

Product Brochures

  • 2Censor Mill Bolt Integration
  • 2Censor Bolt Design
  • 2Censor Mill Liner Monitoring
  • 2Censor Case Study
  • 2Censor PROBE Product Portfolio